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Farsoon’s Innovative AM Solution forAutomotive Industry

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Benefits of 3D Printing for Automotive

In the global marketplace of automotive companies, from dynastic names to new players, the competitive edge has a cost. That cost demands results. With the increasing needs for accelerating product development, on-demand series production, or flexible local supply chain, additive manufacturing stands out as an ultimate solution.

  • Faster design to market time

    Farsoon Technologies stands ready to offer the tools and support to facilitate your research and development teams to make that new breakthrough. The high-speed production of test parts creates a flow of ideas to be pursued and brought to life before the first injection mold is ever cast.

  • Small Batch Production Economy

    Using advanced Farsoon AM technology, the part production can be done in one single process and ready for delivery in just few days, compared to the long lead time with traditional manufacturing. The production cost can be reduced at an average of 90% for small batch on-demand projects.

  • Customizing projects

    The Farsoon Technologies suite of solutions is open and varied to fit your company’s needs for both metal and plastic additive manufacturing. Interacting with the machine is simpler than ever with the use of our software. Our truly open machine platform permits the parameter adjustment of settings to create the customized, perfect run for your needs.

  • Supply Chain & Digital Inventory

    Additive manufacturing gives you the great opportunity to overcome the Supply chain challenges: over-production with required volumes, high warehousing cost and long lead time. 3D Printing now offers efficient on-demand spare parts production and digital inventory to avoid intensive storage & logistic cost.

Success Stories using Farsoon AM Solutions

We are proud to work alongside industry leaders and technology innovators in automotive sector to achieve the true economy and scalable AM production. Farsoon’s profound industry know-how in truly open additive machines and specialized materials also help customers to find the best suited solution offered by a more connected, efficient automotive eco-system.

  • Innovative After-Market Automotive Lighting with Farsoon Flight® Technology

    Machines: Flight® HT403P
    Materials: FS3300PA-F

    Key Benefits:
    Fully customizable solution.
    On-demand manufacturing.
    Affordable cost.
    Shorter lead-time.
    LEARN MORE

    Reducing Automotive Functional Parts Series Customization Cost By 90% With Farsoon Flight® Technology

    Machines: Flight® HT403P
    Materials: FS3300PA-F

    Key Benefits:
    Optimized performance & durability.
    Higher manufacturing yield.
    On-demand production.
    Significantly reduced cost per part.
    LEARN MORE

    Rhosoon: Customized Lens Antennas Achieve 100% Series Production with Farsoon Plastic LPBF Technology

    Machines: 403P Series
    Materials: FS3300PA

    Key Benefits:
    Simplified manufacturing process.
    Enabling highly complicated design.
    Optimal performance.
    Suits mass-customized projects.
    LEARN MORE

    Faw-Volkswagen: Advancing Manufacturing Tool for Functional Prototyping with Farsoon Plastic Laser Sintering

    Machines: 403P Series
    Materials: FS3300PA

    Key Benefits:
    Accelerated R&D iteration.
    Improved cost-performance.
    Streamlined design - manufacturing process.
    Alternative supply chain.
    LEARN MORE

    Mann + Hummel: Advanced Automotive Filtration Manufacturing with Farsoon Plastic Laser PBF System

    Machines: 403P Series
    Materials: FS3300PA

    Key Benefits:
    Flexible manufacturing supply chain.
    Increased profitability with savings in tool-making.
    Reduced part lead-time.
    LEARN MORE

    Large-Format Plastic 3d Printing: Automotive HVAC Housing Produced in One Single-Piece with Farsoon CAMS HT1001P

    Machines: CAMS HT1001P
    Materials: FS3300PA

    Key Benefits:
    Alternative production tool for over-sized parts.
    High quality, functional applications.
    Simplified manufacturing process.
    Faster part lead-time.
    LEARN MORE

    3d Printed Formular Racing Car Fnx-17 Is Ready To Race!

    Machines: 403P Series, FS271M
    Materials: FS3300PA, S3401GB, Aluminum Alloy, Titanium Alloy, Stainless Steel

    Key Benefits:
    Lightweight design for key components.
    Functional integration.
    Accelerating design to manufacturing.
    Enhanced performance.
    LEARN MORE
  • Words from Our Customers

    Farsoon automotive application team stands ready to help you solve your challenges in additive manufacturing. By working together, we will find the ultimate, streamlined flow from design, prototyping, validation to series production.

    Thanks to the high-quality parts produced with Farsoon machines, we are able to fully implement additive manufacturing in automotive end-use parts production. By integrating a total of 9 Farsoon’s metal & plastic machine layout, we are able to achieve fast design to production cycle while enjoying a competitive edge in the automotive market.

    Jiang Xiaodong | SAPW Automotive

    Automotive HVAC

    Farsoon laser powder bed fusion technology has saved us so much investment cost that was required for production tools and molds, when it comes to customized products and small batch production. We envision a more compact communication device with a true economy of cost to enable wide scale adoption of satellite-terrestrial communication integration.

    Rhosoon

    Customized lens antennas

    By integrating Farsoon 3D printing in our customer-oriented solutions, we are able to save up to 80% cost by switching to on-demand small batch manufacturing in order to avoid the warehousing and tool-making cost caused by over-production.

    Wang Huaigu | MANN+HUMMEL Shanghai

    Farsoon 403P in operation on site

    Our Machine Solutions for Automotive

    Part strength, durability, and high-temperature material performance are all functional requirements for the end-use parts for automotive industry. Offering a wide range, truly open platform machine solutions from extensive build size, production speed, and material capability, Farsoon has work along many industry innovators and major automotive OEMs achieving their additive manufacturing needs.

    Quality Materials for Automotive

    Farsoon offers a wide range of metal and plastic materials, as well as parameter sets to produce functional automotive parts features outstanding mechanical performance that meet the highest standards in the industry. Our material for Automotive includes:

    • FS3300PA

      This high-performance powder material has superior mechanical properties with excellent recyclability and processing capabilities.

      Key Features:

      ● Excellent mechanical properties
      ● Good part surface ease of post-processing
      ● Optimal size and color stability
      ● High oxidation resistance & low water absorption

      VIEW TECHNICAL DATA
    • FS3300PA-F

      Developed for Flight® Technology (fiber laser processing), this advanced PA12-based polymer material with carbon black can suit a wide range of industrial applications.

      Key Features:

      ● Optimized formula for ease of process
      ● Balanced performance of thermal / feature properties
      ● High material re-usability

      VIEW TECHNICAL DATA
    • FS3201PA-F

      Optimized for fiber laser sintering process, the FS3201PA-F is a PA12-based polymer material with carbon black perfect for high-performance functional parts.

      Key Features:

      ● Excellent mechanical properties
      ● High toughness, durability and size-stability
      ● High material re-usability

      VIEW TECHNICAL DATA
    • FS3401GB

      This advanced PA12-based glass bead filled powder material produces industrial parts with exceptional strength, impact strength and size stability.

      Key Features:

      ● Good processibility by laser sintering technology
      ● Build parts with good size-stability
      ● High resistance to thermal deformation
      ● High resolution in contour and surface

      VIEW TECHNICAL DATA
    • FS3401GB-F

      Advanced PA12-based glass bead reinforced polymer material with carbon black developed for fiber laser sintering technology.

      Key Features:

      ● Excellent mechanical strength and rigidity
      ● Extraordinary dimensional stability
      ● Good thermal/abrasive resistance

      VIEW TECHNICAL DATA
    • FS3150CF

      Carbon fiber filled, PA12-based material produces parts combines high strength and light-weight features.

      Key Features:

      ● Excellent strength and rigidity
      ● Enhanced stiffness
      ● High resistance to thermal deformation
      ● Great anti-static electricity feature

      VIEW TECHNICAL DATA
    • FS3250MF

      Mineral fiber filled; PA12-based material suits a wide range of automotive applications.

      Key Features:

      ● Excellent mechanical properties with mineral fiber
      ● High resistance to thermal deformation
      ● Excellent size-stability, low contractive rate

      VIEW TECHNICAL DATA
    • FS6140GF

      Advanced glass fiber & glass bead filled PA6 material offering excellent mechanical and thermal properties.

      Key Features:

      ● Excellent rigidity and strength
      ● Outstanding high temperature performance
      ● Tensile strength exceeding most polyamides
      ● High material reusability

      VIEW TECHNICAL DATA
    • Ultrasint® PA6

      Advanced Pure PA6 material suites a wide range of high-temperature applications.

      Key Features:

      ● Excellent mechanical properties
      ● Outstanding toughness and strength
      ● High resistance to thermal deformation
      ● Outstanding media tightness as printed

      VIEW TECHNICAL DATA
    • FS4100PA

      Advanced PA11 Material offering excellent impact resistance.

      Key Features:

      ● Excellent toughness and impact resistance
      ● Good heat and chemical resistance
      ● Excellent biocompatibility
      ● Low water absorption, low temperature resistance

      VIEW TECHNICAL DATA
    • FS8100PPS

      Advanced PPS Material suits industrial application in high-temperature environment.

      Key Features:

      ● High resistance to thermal deformation
      ● Excellent chemical resistance, low water absorption
      ● Excellent electrical insulation
      ● Flame retardant

      VIEW TECHNICAL DATA
    • Ultrasint® PP nat 01

      Advanced Industrial Material features outstanding elongation.

      Key Features:

      ● Excellent chemical stability, low water absorption
      ● Good mechanical strength, rigidity, elongation
      ● Optimized formula for laser sintering process

      VIEW TECHNICAL DATA
    • AlSi10Mg

      Aluminum-based alloy offering dynamic properties suits a wide range of prototypes and industrial end-use applications.

      Key Features:

      ● Build parts offers excellent mechanical properties, such as hardness and tensile strength
      ● Outstanding corrosion resistance
      ● Good thermal and electrical conductivity
      ● High dynamic toughness

      VIEW TECHNICAL DATA
    • HX

      Nickel-based alloy suits high-temperature industrial applications in corrosive environments.

      Key Features:

      ● High corrosion resistance
      ● High strength, ductility
      ● Excellent oxidation resistance at high temperature conditions
      ● Outstanding creep strength under high temperature

      VIEW TECHNICAL DATA
    • IN625

      Nickel-based alloy ideal for applications in aerospace and energy industries.

      Key Features:

      ● Excellent heat and corrosion resistance
      ● High tensile, creep and rupture strength
      ● Good ductility

      VIEW TECHNICAL DATA
    • IN718

      Nickel-based alloy ideal for high-temperature applications in aerospace & energy sectors.

      Key Features:

      ● Excellent oxidation resistance
      ● High tensile, fatigue, creep and rupture strength
      ● Good ductility

      VIEW TECHNICAL DATA
    • 316L

      Austenitic high chromium steel offering good mechanical properties and excellent corrosion resistance.

      Key Features:

      ● Excellent corrosion and chemical resistance
      ● Good strength and toughness under high-temperature environment
      ● Good ductility
      ● Optimal processability for laser sintering technology

      VIEW TECHNICAL DATA
    • Maraging Steel Grade 300

      Genuine tool steel 18Ni300 offering superior strength and toughness.

      Key Features:

      ● Excellent and stable mechanical properties
      ● High strength and hardness
      ● Easily heat-treatable and machinable to obtain required hardness & strength

      VIEW TECHNICAL DATA

    Contact us

    Get in touch with us today! Find out the most efficient 3D printing solutions and service tailored for your application.





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